1、 Equipment Overview: 1.1 Equipment name: 4L20L automatic filling line; 1.2 Equipment application: mainly used for filling 4L or 20L barrels of medication, filtering through PFA pipelines, pumps, filters, etc., and delivering into 4L or 20L barrels; The equipment has the characteristics of precise delivery, convenient operation, and safe operation, and is corrosion-resistant. 1.3 Capacity specification: Standard 4L or 20L barrels. 1.4 Canned quantity: It can accommodate up to four types of medicinal liquids and can be filled in 6 cans at the same time. 1.5 Machine mode: Semi automatic model, the operator has an empty bucket, the equipment recognizes the position of the filling bucket mouth, automatically opens the lid, automatically recognizes the bucket label and bucket mouth position, can automatically scan the code, automatically lowers the canning bucket joint, and automatically starts canning according to the set parameters. After canning is completed, the canning bucket joint rises, automatically locks the lid according to the set parameters, and automatically flows into the waiting area and ends canning. 1.6 Machine dimensions: length x width x height (mm), 3200 x 2000 x 2300 (mm) [subject to final design drawing] 1.7 Liquid medicine: chemical liquid medicine, 6 barrels/batch; 1.8 Control modes: manual control mode, automatic control mode; 1.9 Equipment form: indoor placement type; 1.10 Capability design: 24-hour operation; 1.11 Rated power: ≤ 10 KW; 1.12 Total weight: ≤ 1800KG;

2、 Operation mode

Homework process: Equipment startup → Loading (empty bucket) → Automatic flow into the assembly line → Visual recognition of bucket mouth position → Simultaneous scanning of code → Entering the filling position → Opening the lid after positioning → Weighing and filling → Locking the lid after positioning → Flow into the unloading area

Note: The final confirmed canning process shall prevail.

Process parameters and some functions

Serial Number	Liquid medicine	Scan code function	Height adjustable	Adjustable traffic	Adjustable canned quantity	Adjustable line speed	Adjustable torque
1	Liquid A	√	√	√	√	√	√
2	Liquid B	√	√	√	√	√	√
3	Liquid C	√	√	√	√	√	√
4	Liquid D	√	√	√	√	√	√

3、 Equipment schematic diagram

4L canned debugging in progress

Equipment quantity: 1 set. The above picture is for reference only, and the final confirmed drawing shall prevail.

4、 Equipment body

4.1 Machine frame: made of stainless steel square tube, fully welded by argon arc welding, with no leakage of stainless steel square tube after coating;

4.2 Main body of the machine: German New Meile FM fireproof and flame-retardant PVC 10mm, welded by plate fusion welding;

4.3 Positioning method: The bottom adopts auxiliary support, adjustable foot cup, which is convenient for forklift handling and positioning adjustment;

4.4 Lighting method: detachable LED anti-corrosion white light;

4.5 Protective door: Equipment bucket area, using transparent PVC door for easy observation of internal operating conditions;

4.6 Air pressure control: The electrical control area maintains positive pressure to ensure that components are not corroded by acidic gases and their service life is not affected;

4.7 Pipeline: The pipeline is located at the rear of the machine to save space and uses British PFA pipes;

4.8 Filtering: 20 inch filters are connected in series, with a filtering accuracy of 0.1 or 0.05 μ m (optional), and the filtering accuracy can be adjusted according to the working conditions.

4.9 Negative pressure control: Exhaust the bucket area to maintain negative pressure, ensuring that the gas in the work area does not leak or contaminate, and protecting the workers;

4.10 Leakage sensing: using an electronic leakage sensor located in the pipeline area, inside the leak proof disc, it can quickly detect the leakage situation;

4.11 Exhaust valve: The equipment adopts an 8-inch PPH (diameter 200mm) exhaust valve with an exhaust volume of 12m ³/min. The exhaust volume of the valve can be manually adjusted. The exhaust valve is installed above the back of the machine with an output type differential pressure gauge. When the pressure is lower than the set value, an alarm will be issued to notify of abnormal exhaust.

4.12 Exhaust orifice plate: the rear side plate of the workbench is equipped with an adjustable exhaust grid plate;

4.13 HEAP: The top of the equipment bucket area is equipped with a high-efficiency filter with a filtration level of Class 100 to ensure a clean working environment; The HEPA filling equipment adopts non explosion proof conventional models.

4.14 Water vapor gun: A set of water vapor guns is equipped inside the equipment.

4.15 Sampling port: There are 4 sampling port positions.

4.16 Factory interface:

1 The gas plant interface is configured on the back of the machine.

2 The waste liquid discharge interface is configured on the back of the machine (pipeline area discharge).

3 N2 with 0.003um filter.

5、 Overview of Equipment Accessories

5.1 Electronic weighing: Using a “power transmission” electronic scale, the position of the drum area on the power drum assembly line is equipped with electronic weighing at the bottom, which can accurately control the filling accuracy.

5.2 Power assembly line: Power assembly line, all touchable surfaces are coated with PP for corrosion protection, with a liquid tray at the bottom and limit rods on both sides. The filling area is equipped with bucket position sensors and bucket limit fixtures, which can manually switch the type of canned bucket, the position of the loading and unloading assembly line, and are all equipped with position sensors. The drum assembly line equipment

/The cutting section is reserved with a length of 5 meters each.

5.3 Visual system: Determine the position of the barrel mouth, automatically recognize the barrel lid, automatically open the lid, automatically lock the lid, automatically recognize torque, and transport the barrel lid.

5.4 Foot support: adjustable height and locking, with PP pads placed at the bottom of the foot for support, and treated with fluorine spray for rust prevention;

5.5 Shockproof feet: Fix the equipment to prevent it from being moved by external forces;

5.6 Tri color lights: tri color alarms, prompts, and beeps, etc;

5.7 Scanning gun: Hikvision scanning gun or equivalent brand;

5.8 Leakage tray: There is a PP liquid tray at the bottom;

5.9 Foot pedal: There is a foot pedal on the front side of the bucket area for easy operation by personnel.

5.10 Static elimination: Static elimination device, installed at the inlet and outlet of the canning area. 6、 Control system

6.1 Control system: Process control can be performed through equipment PLC, and automatic or manual modes can be executed;

6.2 PLC: Mitsubishi Automation Process Computer Management System Programmable Controller, or equivalent brand;

6.3 Barcode: Used in conjunction with a barcode gun to record the corresponding batch number and operating parameters. After each batch of goods is completed, a formatted document is automatically generated and stored;

6.4 Scan code: Hikvision barcode scanner;

6.5 Password: homework personnel, engineering personnel, management personnel, independently designed for three operation level areas;

6.6 Alarm information:

1 Display the current alarm message [date of occurrence, time of occurrence, abnormal situation]

2 Query historical alarm status [occurrence date, occurrence time, abnormal situation]

6.7 Manual screen: Separated by hand animation pages, capable of executing individual actions [actions require secondary confirmation function]

6.8 Automatic interface: The touch screen displays the automatic operation interface and status NA;

6.9 Machine condition display: The touch screen displays the current device status;

6.10 Parameter screen: Edit parameter name, parameter number, storage path [Parameter modification requires secondary confirmation function]

6.11 Warning ringtone: with different music prompts.

1 Abnormal alarm prompt sound.

2 End of canning prompt sound.

6.12 All chemical canning projects must have a timeout setting and timeout alarm function.

6.13 Surveillance camera: NA

6.14 Fire extinguisher: NA

6.15 Electrical Explosion proof: NA (Conventional Electrical Accessory Model)

7. Safety Protection

7.1 Canned bucket detection: position detection, weight detection.

7.2 Leakage protection device.

7.3 Cable anti-corrosion: The equipment uses corrosion-resistant wires and is protected by PE or PTFE pipes for anti-corrosion and waterproof purposes;

7.4 Leak prevention: The pipeline area is leaking and equipped with a leak detection sensor.

7.5 Electric control positive pressure: CDA positive pressure protection is introduced into the electric control area to prevent corrosive gas from entering the area;

7.6 Buzzer: beeping sound to indicate working status, three color alarm light, and beeping sound to light fault alarm;

7.7 Three color indicator light, located in a prominent position above the front of the machine.

7.8 Equipment startup: Adopting a dual switch startup design, there is an emergency stop button below the touch screen;

7.9 Fault alarm: In the event of an abnormal situation, a feedback signal can be sent to the touch screen, which displays a reminder and suggests a solution.

7.10 Bucket joint placement: There is a hard pipe placement area for bucket joints to prevent contamination;

7.11 The front door of the equipment is equipped with a transparent PVC safety window and a door opening interlock alarm function;

7.12 Equipment grounding: There is a reliable grounding device, as well as an emergency shutdown and alarm system;

7.13 Emergency stop button: equipped with EMO device emergency button switch;

7.14 Pressure monitoring: Real time monitoring of CDA and N2 pressure to prevent abnormal situations caused by low pressure;

7.15 Exhaust detection: Real time monitoring of exhaust pressure to ensure normal exhaust pressure and prevent acid gas overflow;

8、 Factory Power

Sequence	Project	Parameter	Numerical value	Quantity
1	chemicals	Pressure, caliber, material	Max 0.2MPa、3/4inch、PFA 、super300	12
2	Compressed air CDA	Pressure, flow rate, caliber, material	Max 0.6MPa 、75LPM、1/2inch、SUS Swagelok	1
3	Nitrogen PN2	Pressure, flow rate, caliber, material	Max 0.5MPa 、75LPM、1/2inch、SUS Swagelok	1
4	Pure water DIW	Pressure, flow rate, caliber, material	Max 0.3MPa 、30LPM、3/4inch、PFA FLANGE	1
5	Equipment exhaust outlet	Exhaust volume, diameter, and material	12m³/min、8inch、PP FLANGE	2
6	Waste liquid discharge	Caliber and material	3/4inch、PPH、UNION	1
7	power supply	Voltage and current	220V、25A	1

Note: Within 30 days from the date of contract signing, provide the final technical requirements table for equipment factory conditions.

9、 Main component configuration list:

Serial Number	region	component	Brand/Origin	specifications
1	covering	FM 4910 fire-resistant and flame-retardant PVC	German New Meile or equivalent brand	10mm
2	electrical equipment	Leakage sensor	YAMATAKE、AZBIL	EX-P6
3	electrical equipment	Button Switch	XB2BW33M1C-220V	schneider
4	electrical equipment	Emergency stop button	XB2BS542C	schneider
5	piping	pump	ALMATEC, GRACO or equivalent brands	50L/min
6	piping	filter	Cobetter	20 “
7	piping	Pneumatic valve/manual valve	German brand GUME or equivalent	PFA
8	piping	Pipe fittings joint	Pillar or equivalent brand	PFA
9	piping	Pure water pipeline	Asahi or equivalent (PVDF or PFA pipes for special environments)	Clean PVC
10	piping	PFA HP451	Pillar, Dakin (or imported brand)	3/4 “1/2”

Note: In special circumstances, the brand agreed upon by both parties shall prevail. The part in contact with the drug solution must be made of fluororubber material (i.e. PTFE, PFA material, resistant to corrosion by the drug solution).